Traverse Global v11.2 - Service Repair
Common Questions about Requirements Planning
How does the Daily Detail Report work?
The Daily Detail RP Report is not designed to be a report that will work in all circumstances; however some users will find it preferable to the Standard RP Report. Each has its advantages and disadvantages. The Daily Detail report does not "mix" forecasted data with actual data in the same manner that the Standard RP report does, although the report can contain both. Regardless of how the time fences are defined the report will always show production and work orders, purchases, and requisitions. By leaving the time fence days blank or entering a large number such as 999, the report will only show sales orders as opposed to sales forecasts and component demand driven from production or work orders as opposed to demand driven from the master schedule. (Leaving the time fence days blank is actually like setting them to an infinite number)
If the time fence days are set to zero and zero, one would see forecasted sales and component demand driven from the master schedule. If the time fence days are set to, for instance 30, all sales and component data less than 30 days from today will be actual sales orders and production or work order demand. Transactions dated 30 days or more from today will show forecasted sales orders and component demand based on the master schedule. This is different than the Standard RP Report because if the time fence was set to 30 days and you were running it on a day by day basis, it would make a comparison and show the larger of the two numbers (actual sales vs. sales forecasts and master schedule component demand vs. production and work orders component demand) for activity 30 days out. The reason for the change is that the Standard RP Report logic works well when looking at information in terms of weeks or months but not days.
One generally wouldn't run a Standard RP Report on a daily basis and if one did so, it could be a bit fickle, showing large shortages one day and excesses the next.
The Safety Stock factor isn't working
The Daily Detail report does not use the Safety Stock in the same fashion that the Standard RP Report does. The Standard RP Report is a tool that can actually calculate what is needed and when. To do this, Safety Stock must be considered. The Daily Detail report is just presenting information to the user, thus the user should consider that they may or may not want to apply safety stock to the numbers they are viewing.
Why might one define multiple Period Definition IDs?
Many times the Period Definitions are defined multiple times. There might be a WEEKLY1, WEEKLY2, etc., etc. One reason might be to be able to print the Standard RP Report for different time frames. Sometimes the time frames in the PD are not all the same, starting with shorter time frames building toward longer time frames as time moves out. Another situation that comes up from time to time is that the PD for the Master Schedule Report is different than one might use on the Standard RP Report.
What if the same item/assembly exists as an assembly in both the Bill of Materials (Kitting) module and the full manufacturing module?
When the system creates required orders for a given product, it will first attempt to utilize the manufacturing module. In other words, if we have a shortage of 20 assembly X's in a particular period, the system will generate a manufacturing production order, rather than a Bill of Material/Kitting work order.
How does this apply to components that exist both in work orders and in production orders?
Components for both work orders (BM) and production orders (MB) appear on the various RP reports. The end result theoretically will be a generated requisitions using the combination of both sources.
Quantities from Forecasts aren't showing up on the Standard RP Report
Only quantities for items with legitimate manufacturing bills of material will appear on the report, even though the system allows the user to create a